DFM Advice for CNC Turned Prototype Models
If you rely on CNC machining services for your prototype models, you’re already familiar with both CNC milling and CNC turning. These subtractive manufacturing methods are used to machine materials like aluminum, steel, and many thermoplastics. But the two processes are quite different, and they work best for different types of
Introducing KAD’s Pay It Forward Prototype Program
Prototyping is a demanding and expensive process. Once you have an idea, coming up with an initial design is simple enough, but transforming it into a prototype model takes a significant investment of time and money. And yet, that physical proof of concept is essential in securing the financial backing
Streamline Rapid Prototyping With the Right Documentation
Rapid prototyping designing and building multiple iterations of your prototype model—ideally over a short period of time. The changes in each iteration may be significant or small, but it’s critical that each file is properly named and organized to ensure the customer and their manufacturing partner are on the same
Choosing the Right Silicone for Your Prototype Model
Silicone is a common manufacturing material, used in applications such as gaskets, surgical implants, and adhesives. It’s a highly durable, heat-resistant elastomer that performs reliably under harsh environmental conditions. But not all silicones are alike. Factors like temperature and chemical resistance, mechanical properties, and durability vary from one silicone to the
When to Choose Additive vs. Subtractive Manufacturing for Your Prototype Model
Wondering when to use additive versus subtractive manufacturing for a prototype model? You may have a preference about designing for one manufacturing method over the other. Perhaps your material choice or part geometry is only really suited for one of these applications. But having a bigger-picture understanding of both of these
When to Choose Stock Components for Prototype Models
If you want to save time and money on your next prototype model, consider using stock components instead of having parts custom-made. It’s no secret that we specialize in complex projects here at KAD. We jump at the opportunity to solve complicated prototype CNC machining problems, and we love bringing intricate
Thin Wall Precision Machining for Prototype Models
Looking for a shop to machine a prototype model with thin walls? If so, you’ve probably received some pretty frustrating advice. Most shops advise clients to design their thin walls within a 10:1 height to thickness ratio. But there’s a problem with this recommendation: by our calculations, walls with a 10:1
Plastic Machining for Prototype Models
Could plastic be the right material for your next prototype model? There's a lot of talk about machining metals in manufacturing, but certain plastics can be excellent choices for prototype to low volume production needs. Some clients use plastic to prove out a concept prior to injection molding, while others leverage plastic
Choose the Right Stainless Steel or Alloy Steel for Your CNC Machined Prototype
Do you know which type of steel you need for your CNC machined prototype? Steel is a common manufacturing material that offers many benefits, including corrosion resistance, strength, and ductility. But as with other materials like aluminum, there’s no one-size-fits-all steel solution. Material properties, cost, and other factors vary from one type
Introducing Our Matsuura MX-850 5-Axis Vertical Machining Center
We’re thrilled to announce the addition of the Matsuura MX-850 5-axis vertical machining center to fortify our 5-axis CNC machining services and capabilities! Facilitating key manufacturing solutions for over 85 years, the Japanese manufacturing company Matsuura is an extremely well-regarded and established OEM that produces many highly regarded machines. And the